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4.1 Study the pictures below and provide an applicable accident-preventing safety regulation for each situation - NSC Agricultural Technology - Question 4 - 2016 - Paper 1

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4.1 Study the pictures below and provide an applicable accident-preventing safety regulation for each situation. 4.1.1 4.1.2 4.1.3 4.1.4 (4.2) Briefly describe ... show full transcript

Worked Solution & Example Answer:4.1 Study the pictures below and provide an applicable accident-preventing safety regulation for each situation - NSC Agricultural Technology - Question 4 - 2016 - Paper 1

Step 1

4.1.1 Provide an applicable accident-preventing safety regulation

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It is important to avoid stepping over revolving Power Take Off (PTO) shafts as they can cause severe accidents. To mitigate this risk, ensure that the PTO shaft is covered with a safety screen.

Step 2

4.1.2 Provide an applicable accident-preventing safety regulation

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Do not overload electrical wall sockets. Overloading can lead to short circuits and potential fires.

Step 3

4.1.3 Provide an applicable accident-preventing safety regulation

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Avoid touching electrical fences with your bare hands to prevent electric shocks.

Step 4

4.1.4 Provide an applicable accident-preventing safety regulation

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Prevent tractors from tipping over by not driving against steep slopes.

Step 5

4.2 Briefly describe the plasma-cutting process

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The plasma cutting process utilizes a tungsten electrode and high-pressure plasma gas, which generates and carries an electrical arc between the nozzle and the workpiece. The electrical arc performs the cutting, while the pressurized plasma helps remove melting impurities from the cut.

Step 6

4.3.1 Label parts 1, 2, 3, 4 and 5

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  1. Gun/Pistol
  2. Sprout
  3. Filling wire guide
  4. Copper contact tip
  5. Filler wire

Step 7

4.3.2 Name THREE different metals that can be welded successfully with this type of welding machine

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  1. High carbon alloy steel (stainless alloys)
  2. Aluminium
  3. Mild steel

Step 8

4.3.3 State THREE advantages of the MIG welding machine

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  1. Higher welding speeds.
  2. Greater deposition rates.
  3. Better weld pool visibility.

Step 9

4.4 Describe the oxyacetylene cutting process when a 20 mm thick mild steel plate has to be cut

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To cut a 20 mm thick mild steel plate using oxyacetylene: First, ignite the flame and adjust it to a carburising flame. Next, heat the material until it glows red. Introduce oxygen by pulling a lever on the cutting attachment, which ignites the steel and transforms it into a liquid. The iron produced is expelled from the cut by the pressure from the oxygen stream.

Step 10

4.5.1 Describe the arc welding procedure when welding a butt weld joint

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Ensure that the pieces to be welded are cut to the correct measurements and are ready for welding. The workpieces should be prepped correctly with a root gap and a V-groove on both sides. Align the pieces and secure them in place. Apply the arc with suitable amperage and maintain the electric contact on the workpiece throughout the welding procedure.

Step 11

4.5.2 Name TWO types of shrinking that can occur in a butt-welding joint during welding

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Answer

  1. Longitudinal shrinking
  2. Angular shrinking

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