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The table below shows four welding defects - NSC Agricultural Technology - Question 4 - 2021 - Paper 1

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The table below shows four welding defects. Redraw the table in your ANSWER BOOK and write down the answers to QUESTIONS 4.1.1 to 4.1.8. | Illustration | Name of... show full transcript

Worked Solution & Example Answer:The table below shows four welding defects - NSC Agricultural Technology - Question 4 - 2021 - Paper 1

Step 1

4.1.1 Name of the Welding Defect

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114 rated

Answer

  1. Porosity
  2. Spatter
  3. Under-cut
  4. Lack of fusion

Step 2

4.1.2 Give the Possible Causes

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Answer

  1. Porosity: Blocked nozzle, gas flow too low, or slag trapped in the weld.
  2. Spatter: Voltage too low, inappropriate electrode angle, or rusty workpiece surface.
  3. Under-cut: Welding speed too fast, improper technique, or poor travel angle.
  4. Lack of fusion: Insufficient amperage, wrong travel speed, or improper angle.

Step 3

4.1.3

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Answer

Refer to the above answer for corresponding defect.

Step 4

4.1.4

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Answer

Refer to the above answer for corresponding defect.

Step 5

4.1.5

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117 rated

Answer

Refer to the above answer for corresponding defect.

Step 6

4.1.6

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121 rated

Answer

Refer to the above answer for corresponding defect.

Step 7

4.1.7

96%

114 rated

Answer

Refer to the above answer for corresponding defect.

Step 8

4.1.8

99%

104 rated

Answer

Refer to the above answer for corresponding defect.

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