2.1 Indicate the alloy metal that is specifically used to manufacture the following products and give TWO reasons why the metal is used:
2.1.1 Milk tanks
2.1.2 Fittings for hot-water copper pipes
2.1.3 Hammering tools that can be used in explosive atmospheres
2.2 Name TWO hot-working processes that can be used to change the structural properties of brass - NSC Agricultural Technology - Question 2 - 2018 - Paper 1
Question 2
2.1 Indicate the alloy metal that is specifically used to manufacture the following products and give TWO reasons why the metal is used:
2.1.1 Milk tanks
2.1.2 Fitt... show full transcript
Worked Solution & Example Answer:2.1 Indicate the alloy metal that is specifically used to manufacture the following products and give TWO reasons why the metal is used:
2.1.1 Milk tanks
2.1.2 Fittings for hot-water copper pipes
2.1.3 Hammering tools that can be used in explosive atmospheres
2.2 Name TWO hot-working processes that can be used to change the structural properties of brass - NSC Agricultural Technology - Question 2 - 2018 - Paper 1
Step 1
2.1.1 Milk tanks
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Answer
The alloy metal used for manufacturing milk tanks is stainless steel. This metal is particularly chosen due to its:
Resistance to Corrosion: Stainless steel is highly resistant to air, water, and many chemicals, which prevents corrosion and ensures longevity of the tanks.
Weldability: It can be welded well, allowing for strong joints that are critical in maintaining hygiene and structural integrity.
Step 2
2.1.2 Fittings for hot-water copper pipes
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The alloy chosen for fittings in hot-water copper pipes is brass. The reasons for this selection include:
Strength: Brass provides significant strength, reducing the risk of breakage under heat and pressure.
Corrosion Resistance: It has excellent corrosion resistance, ensuring the fittings last longer in demanding environments.
Step 3
2.1.3 Hammering tools that can be used in explosive atmospheres
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For hammering tools utilized in explosive atmospheres, bronze (Beryllium Copper) is the alloy of choice. The reasons are:
Spark-Free Operation: Bronze does not generate sparks, crucial for safety in explosive environments.
Low Friction: It has low friction properties, which help in preventing overheating and wear during operation.
Step 4
2.2 Name TWO hot-working processes that can be used to change the structural properties of brass.
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1. Annealing: This process involves heating brass to a specific temperature followed by controlled cooling, which softens the metal and improves ductility.
2. Stress Relieving: This technique is used to reduce internal stresses within the brass, enhancing its structural integrity.
Step 5
2.3.1 Give TWO reasons why farmers would prefer fibreglass troughs instead of concrete troughs for cattle.
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1. Lightweight: Fibreglass troughs are easy to move and reposition compared to heavy concrete troughs.
2. Rust Resistance: These troughs do not rust, whereas concrete may deteriorate over time due to weathering and water exposure.
Step 6
2.3.2 Describe the resin that is used to manufacture fibreglass products.
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The resin used in manufacturing fibreglass products is a low viscosity fluid that can be transformed into tough, flexible solids. This is achieved by adding a hardening agent, ensuring the durability and strength of the final product.
Step 7
2.3.3 Name TWO methods that can be used to join fibreglass parts.
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1. Pop Riveting: This method involves using rivets to mechanically connect fibreglass components.
2. Bolt and Nut Assembly: This classic method allows for a strong and removable connection between fibreglass parts.
Step 8
2.4 Give FIVE reasons why Vesconite is proven as the best material in the manufacture of bushes.
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1. Marine Applications: Vesconite is ideal for marine uses due to its durability in moist conditions.
2. Non-Shrinkage: It does not swell or seize, maintaining dimensional stability.
3. Longevity: The material remains hard, ensuring a long service life.
4. Low Friction: Vesconite features low friction characteristics, which helps in reducing wear.
5. No Asbestos: It does not contain harmful materials like asbestos, making it safer for the environment and users.
Step 9
2.5 Describe how an adhesive should be applied to a surface to ensure sufficient cohesion.
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To ensure sufficient adhesion, follow these steps:
Clean the Surface: Start by thoroughly cleaning both surfaces to remove dirt or oil.
Surface Preparation: If the surfaces are smooth, sand them lightly to create a more textured area for adhesion.
Base Coat: Apply a thin base coat of adhesive to ensure proper bonding.
Thin Layer Application: Use a thin layer of adhesive, as too much can weaken the bond.
Adhesive on Both Surfaces: Finally, apply the adhesive to both surfaces to maximize contact and cohesion.
Step 10
2.6.1 Briefly discuss the procedure that must be followed when testing the earth system of an electric fence.
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To test the earth system of an electric fence, follow these steps:
Short the Live Line: Begin by shorting out the live fence line to the ground.
Activate the Energizer: Switch the energizer on to ensure it is operational.
Measure Voltage: Use a voltmeter to measure the voltage between the ground and the earth spike.
Assess Voltage Levels: If this voltage exceeds 200 volts, it indicates an inefficient earth system.
Step 11
2.6.2 Give TWO examples where electric fences are used on a farm.
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1. Farm Security: Electric fences can be utilized to secure the perimeter of a farm to deter unauthorized access.
2. Temporary Fencing: They can be set up quickly to create temporary enclosures for livestock.
Step 12
2.6.3 Name THREE alternative energy sources that can be used to supply energy to an electrical fence.
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1. Wind Energy: Wind turbines can convert wind power into electricity for fencing.
2. Solar Energy: Solar panels are a popular way to harness solar energy to supply power.
3. Water Energy: Hydro generators can also be employed to supply energy consistently.