QUESTION 7: PROGRAMMABLE LOGIC CONTROLLERS (PLCs)
7.1 Explain the function of the central processing unit (CPU) with reference to the hardware of a PLC - NSC Electrical Technology Power Systems - Question 7 - 2022 - Paper 1
Question 7
QUESTION 7: PROGRAMMABLE LOGIC CONTROLLERS (PLCs)
7.1 Explain the function of the central processing unit (CPU) with reference to the hardware of a PLC.
7.2 Name O... show full transcript
Worked Solution & Example Answer:QUESTION 7: PROGRAMMABLE LOGIC CONTROLLERS (PLCs)
7.1 Explain the function of the central processing unit (CPU) with reference to the hardware of a PLC - NSC Electrical Technology Power Systems - Question 7 - 2022 - Paper 1
Step 1
Explain the function of the central processing unit (CPU) with reference to the hardware of a PLC.
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Answer
The central processing unit (CPU) of a PLC executes instructions based on the inputs it receives. It processes the data by using its control and logic operations, thereby enabling the PLC to perform tasks such as evaluating the status of input devices and controlling output devices accordingly. The CPU also manages communication between various components of the PLC and can store programs that determine how it should react to specific inputs.
Step 2
Name ONE advantage of soft-wired systems.
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Answer
One advantage of soft-wired systems is flexibility. This means that changes can be easily made to the control logic without needing to physically rewire the system. Programmers can modify the logic through software, allowing for quicker adaptations to changes in processes.
Step 3
State the purpose of a timer function.
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The purpose of a timer function is to either activate or deactivate a device after a specified duration or pre-set interval. It can control processes by waiting a predetermined amount of time before executing a command, which is critical for processes that require precise timing.
Step 4
Describe the difference between an ON-delay timer and an OFF-delay timer.
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An ON-delay timer will activate its output after a specified delay once the input condition becomes true. This means that the output remains off until the predetermined delay has passed. In contrast, an OFF-delay timer keeps its output active as long as the input condition is true and will turn off only after the delay period is completed once the input condition goes false.
Step 5
Name TWO types of sensors other than a light sensor.
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Proximity sensor
Level sensor
Step 6
State TWO applications of a light sensor.
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Lighting systems controlled by a PLC to operate only during night time.
A sprinkler system programmed to activate only when there is insufficient natural light.
Step 7
Design a PLC ladder program that will execute the same function.
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Begin with the following ladder logic programming for the control circuit:
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Answer
Regenerative energy is energy that is recovered from a motor when it slows down. This energy conversion allows the system to either use this energy immediately or store it for later use, increasing overall efficiency and reducing energy consumption.
Step 9
List THREE applications where regenerative braking is used.
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Lifts
Cranes
Electric trains
Step 10
Name TWO main parts of the VSD, other than the inverter.
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AC-to-DC converter (rectifier)
Filter
Step 11
State TWO advantages of using VSDs with pumps, fans and other equipment.
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Limit start-up current, which reduces mechanical stress on equipment.
Improves energy efficiency by controlling the power fed into the motor.
Step 12
Identify the switches used to power each phase of the motor.
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Phase 1 - S1 and S4
Phase 2 - S3 and S6
Phase 3 - S2 and S5
Step 13
Explain how the frequency to the motor is controlled.
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The frequency to the motor is controlled by an AC controller that switches the IGBTs on and off at a certain frequency. This modulation allows the motor to operate at different speeds, adjusting the energy supplied effectively.
Step 14
Explain how the DC supplied to the inverter stage is changed into AC for the motor.
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The DC is converted into AC by using a method where control switches (IGBTs) create a series of voltage pulses. These pulses mimic a sinusoidal waveform, effectively generating AC voltage at the required frequency for the motor's operation.