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Question 6
6.1 State THREE advantages of a relay control system in comparison to PLC control systems. 6.2 Explain the function of the following PLC hardware components: 6.2.1 ... show full transcript
Step 1
Answer
Maintenance: Relay systems require regular maintenance and repair, whereas PLCs generally have lower maintenance needs due to their solid-state design.
Energy Efficiency: PLCs consume less energy compared to traditional relay systems.
Space Efficiency: PLCs require less physical space than relay systems, making them more suitable for compact installations.
Step 2
Answer
6.2.1 Central Processing Unit (CPU): The CPU executes instructions provided as inputs and produces outputs. It is the brain of the PLC, facilitating data processing, and control logic execution.
6.2.2 Modulator-Demodulator (Modem): The modem is crucial for isolating the processor against any damage from random high voltage spikes and for facilitating communication between different PLCs.
Step 3
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6.3.1 Supply Lines: Supply lines to the PLC should be installed with either a fuse or a circuit-breaker to prevent excessive over-current, ensuring the system’s integrity and safety.
6.3.2 Wiring Connections: Wiring connections must be checked before connecting the PLC supply to avoid any potential damage to the system.
Step 4
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An ON-delay timer contact delays the activation of a control output until a specified time has elapsed after the input contact is activated. On the other hand, an OFF-delay timer contact deactivates the output after a specified time when the input contact is released.
Step 5
Step 6
Answer
In FIGURE 6.5, when the 'Start' button is pressed, it energizes the coil Y, activating the ON-delay timer (T). The lamp remains off until the timer completes its pre-set time. Once the timer elapses, the lamp turns on until the 'Stop' button is pressed.
Step 7
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6.6.1 An analogue input: FIGURE 6.6A represents an analogue input because it varies continuously over time.
6.6.2 A digital input: FIGURE 6.6B illustrates a digital input, as it consists of discrete levels or states.
Step 8
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6.7.1 Logic Function: The logic function illustrated in FIGURE 6.7.1 is an Exclusive OR gate, which outputs true only when the inputs differ.
6.7.2 Truth Table: Below is the filled truth table:
A | B | Lamp (output) |
---|---|---|
0 | 0 | 0 |
0 | 1 | 1 |
1 | 0 | 1 |
1 | 1 | 0 |
Step 9
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6.8.1 Light Sensor: Used in automatic lighting systems that adjust brightness based on ambient light conditions.
6.8.2 Temperature Sensor: Often found in HVAC systems, it regulates temperature by monitoring the ambient environment.
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The ladder logic diagram for the forward-reverse control circuit would have rungs that depict motor control signals based on the 'Forward' and 'Reverse' inputs, ensuring that only one motor can run at any given time.
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6.10.1 Diode Bridge Rectifier: Converts alternating current (AC) supply voltage to direct current (DC) voltage.
6.10.2 Filtering Circuit: This circuit smooths out the AC ripple ensuring a stable DC voltage.
6.10.3 Inverter: Converts DC voltage back into AC voltage at a variable frequency, controlling motor speed based on the frequency supplied.
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Water Pumping Systems: Equips pumps with the capability to adjust speed based on demand.
Heating Systems: Allows for better temperature control by varying fan speed.
Variable Air Volume Air Conditioning Systems: Increases efficiency by adjusting airflow according to occupancy.
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6.12.1 Examples: This method is used in lifts to reduce energy consumption during descent and in electrical locomotives to recapture energy when braking.
6.12.2 Regenerative Energy: Refers to energy recovered from the motor during braking, which can either be used immediately or stored for later use.
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