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5.1 The steps to conduct a compression test on an internal combustion engine are listed below - NSC Mechanical Technology Automotive - Question 5 - 2021 - Paper 1

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5.1 The steps to conduct a compression test on an internal combustion engine are listed below. Complete STEPS 5 to 8. STEP 1 Ensure the engine is at operating tempe... show full transcript

Worked Solution & Example Answer:5.1 The steps to conduct a compression test on an internal combustion engine are listed below - NSC Mechanical Technology Automotive - Question 5 - 2021 - Paper 1

Step 1

5.1.1

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Completely open the throttle valve.

Step 2

5.1.2

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Crank the engine until maximum pressure is reached (normally 4 to 10 revolutions)/needle stops moving.

Step 3

5.1.3

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Read the pressure that the piston created, off the gauge.

Step 4

5.1.4

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Move to the next cylinder/Compare the readings of all the cylinders to the manufacturer's specification's readings/Compare readings with each other.

Step 5

5.2.1

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A - Leakage meter / gauge, B - Control valve, C - Flexible hose / pipe / tube, D - Spark plug connector / adaptor.

Step 6

5.2.2

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The unit of measure for component A is percentage or %.

Step 7

5.3

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The two components protecting the exhaust gas analyser against soot and moisture are a water trap and a paper filter.

Step 8

5.4

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The set-up procedure of an on-board diagnostics (OBD) scanner involves:

  1. Plugging the OBD scanner into the connector.
  2. Turning on the ignition but not starting the car.
  3. Entering the vehicle information as required by the scanner.
  4. Selecting the correct system to scan (diagnostics).

Step 9

5.5.1

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The machine shown in FIGURE 5.5 is a wheel balancer.

Step 10

5.5.2

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The function of the wheel balancer is to balance wheels either statically or dynamically.

Step 11

5.5.3

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The safety feature not present on the machine is the wheel safety cover/guard/hood.

Step 12

5.6

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The THREE wheel alignment angles that can be measured using the bubble gauge are caster, camber, and king pin inclination (KPI) / steering axis.

Step 13

5.7

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THREE precautions to be taken before fitting the optical wheel alignment equipment are:

  1. Ensure the wheels are in a straight-ahead position.
  2. Lock the steering wheel in its high spot.
  3. Check tire pressure and size.

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