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A spur gear, with a pitch-circle diameter of 168 mm and 42 teeth, is needed for a gearbox - NSC Mechanical Technology Fitting and Machining - Question 6 - 2022 - Paper 1

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A spur gear, with a pitch-circle diameter of 168 mm and 42 teeth, is needed for a gearbox. Calculate the following: 6.1.1 Module 6.1.2 Circular pitch 6.1.3 Outsid... show full transcript

Worked Solution & Example Answer:A spur gear, with a pitch-circle diameter of 168 mm and 42 teeth, is needed for a gearbox - NSC Mechanical Technology Fitting and Machining - Question 6 - 2022 - Paper 1

Step 1

6.1.1 Module

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Answer

To determine the module (m) of the spur gear, use the formula:

m=PCDTm = \frac{PCD}{T}

where:

  • PCD is the pitch-circle diameter (168 mm)
  • T is the number of teeth (42)

Substituting the values: m=16842=4m = \frac{168}{42} = 4

Thus, the module of the gear is 4 mm.

Step 2

6.1.2 Circular pitch

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Answer

The circular pitch (CP) can be calculated using the formula:

CP=m×πCP = m \times \pi

Substituting the previously calculated module: CP=4×π12.57 mmCP = 4 \times \pi \approx 12.57 \text{ mm}

Therefore, the circular pitch is approximately 12.57 mm.

Step 3

6.1.3 Outside diameter

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Answer

The outside diameter (OD) can be calculated using:

OD=m×(T+2)OD = m \times (T + 2)

Substituting the values: OD=4×(42+2)=4×44=176 mmOD = 4 \times (42 + 2) = 4 \times 44 = 176 \text{ mm}

Hence, the outside diameter of the gear is 176 mm.

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