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'n Twee-gang vierkantige skroefraadstaaf moet vervaardig word - NSC Mechanical Technology Fitting and Machining - Question 10 - 2021 - Paper 1

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'n Twee-gang vierkantige skroefraadstaaf moet vervaardig word. Die stygting van die skroefraad is 40 mm en die kruindiameter is 85 mm. Die vrylpohoek moet 3° wees. ... show full transcript

Worked Solution & Example Answer:'n Twee-gang vierkantige skroefraadstaaf moet vervaardig word - NSC Mechanical Technology Fitting and Machining - Question 10 - 2021 - Paper 1

Step 1

10.1.1 Gemiddelde diameter

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Answer

To calculate the mean diameter ( D_m), we use the formula:

D_m = D_{OD} - rac{P}{2}

Where:

  • DOD=85extmmD_{OD} = 85 ext{ mm}
  • P (Pitch) = 40 mm
  • Using the number of starts = 2:

Thus,

Dm=85402=75extmmD_m = 85 - \frac{40}{2} = 75 ext{ mm}

Therefore, the mean diameter is 75 mm.

Step 2

10.1.2 Helikshoek van die skroefraad

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Answer

The helix angle (θ\theta) can be calculated using the formula:

tan(θ)=Leadπ×Dm\tan(\theta) = \frac{\text{Lead}}{\pi \times D_m}

Where the lead is equal to the pitch (40 mm). Therefore:

tan(θ)=40π×75\tan(\theta) = \frac{40}{\pi \times 75}

Calculating this gives:

θ=tan1(0.169765272)9.63° or 9°38\theta = \tan^{-1}(0.169765272) \approx 9.63° \text{ or } 9°38'

Step 3

10.1.3 Ingryphoek (Voorsnyhoek) van die beitel

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Answer

The leading tool angle is given by the formula:

Leading tool angle=90°+helix angle+clearance angle\text{Leading tool angle} = 90° + \text{helix angle} + \text{clearance angle}

Substituting:

  • Helix angle = 9.63°
  • Clearance angle = 3°:
Leading tool angle=90°+9.63°+3°=77.37°extor77°22\text{Leading tool angle} = 90° + 9.63° + 3° = 77.37° ext{ or } 77°22'

Step 4

10.1.4 Sleephoek (Nasnyhoek) van die beitel

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Answer

The following tool angle is calculated using:

Following tool angle=90°+helix angleclearance angle\text{Following tool angle} = 90° + \text{helix angle} - \text{clearance angle}

Substituting:

  • Helix angle = 9.63°
  • Clearance angle = 3°:
Following tool angle=90°+9.63°3°=96.63° or 96°38\text{Following tool angle} = 90° + 9.63° - 3° = 96.63° \text{ or } 96°38'

Step 5

10.2 Benoen A–D

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Answer

A. Pitch diameter/mean/effective B. Helix angle C. Pitch/Lead D. Root/Root length

Step 6

10.3 Noem TWEE gebruike van 'n vierkantige skroefraad

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Answer

  1. Vice screws
  2. Brake screws

Additionally, 3. Lead screws of lathe machines 4. Scissor jacks 5. Milling machine table feed screws 6. Hydraulic jacks (Adjustable top)

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