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7.1 What instrument will be used to measure the diameter of the indentation on the test material when using a Brinell hardness tester? 7.2 State TWO methods to determine the Brinell hardness number - NSC Mechanical Technology Fitting and Machining - Question 7 - 2023 - Paper 1

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7.1 What instrument will be used to measure the diameter of the indentation on the test material when using a Brinell hardness tester? 7.2 State TWO methods to dete... show full transcript

Worked Solution & Example Answer:7.1 What instrument will be used to measure the diameter of the indentation on the test material when using a Brinell hardness tester? 7.2 State TWO methods to determine the Brinell hardness number - NSC Mechanical Technology Fitting and Machining - Question 7 - 2023 - Paper 1

Step 1

What instrument will be used to measure the diameter of the indentation on the test material when using a Brinell hardness tester?

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Answer

The instrument that will be used to measure the diameter of the indentation is a microscope. It provides the necessary magnification to accurately assess the size of the indentation.

Step 2

State TWO methods to determine the Brinell hardness number.

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Answer

  1. Calculations: The Brinell hardness number can be calculated using the formula: HB = rac{2P}{ rac{

ho}{ rac{ ho}{ rac{L}{D}}}}

whereHBistheBrinellhardnessnumber,Pistheloadapplied,Disthediameteroftheindentation,andListhelengthoftheindentation.2.TheuseofaBrinellhardnesstable:TheBrinellhardnessnumbercanalsobedeterminedbyreferringtoastandardizedtablethatcorrelatestheappliedloadandindentationdiameter.where HB is the Brinell hardness number, P is the load applied, D is the diameter of the indentation, and L is the length of the indentation. 2. The use of a Brinell hardness table: The Brinell hardness number can also be determined by referring to a standardized table that correlates the applied load and indentation diameter.

Step 3

State ONE of the functions of a moment tester.

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Answer

The function of a moment tester is to determine the reactions on either side of a simply loaded beam.

Step 4

Describe the working principle of a tensile tester.

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Answer

The tensile tester operates on the principle that it subjects a piece of material to an increasing axial load while measuring the corresponding elongation of the material. It is a destructive testing method used to evaluate the material properties such as tensile strength and ductility.

Step 5

What is the difference between a depth micrometer and a screw-thread micrometer with regard to the scales on the barrels of the instruments?

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Answer

The scale on the depth micrometer's barrel reads in the opposite direction compared to the screw-thread micrometer. This means that when measuring with a depth micrometer, the measurements display a decreasing value while the screw-thread micrometer displays an increasing value.

Step 6

State THREE ways how to assess the hardness of metals.

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Answer

  1. Resistance to penetration / hardness tests: This method assesses how easily a hard object penetrates the surface of a metal sample.
  2. Sound test: This involves striking the metal and evaluating the sound it produces to determine hardness characteristics.
  3. Elastic hardness / bending test: In this method, the amount of deflection in response to an applied force is measured.

Step 7

Mr Patterson is using a depth micrometer to measure a hole. The measurement reading on the micrometer is 5,94 mm and a 50–75 mm interchangeable rod is used. What will be the CORRECT depth measurement of the hole?

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Answer

The correct depth measurement of the hole can be calculated using the formula:

Correct depth measurement = Micrometer reading + Length of interchangeable rod

Therefore, the correct depth measurement will be:

5,94extmm+50extmm=55,94extmm5,94 ext{ mm} + 50 ext{ mm} = 55,94 ext{ mm}

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