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A brass ring must be manufactured using a 30 x 30 mm square bar - NSC Mechanical Technology Welding and Metalwork - Question 5 - 2023 - Paper 1

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A brass ring must be manufactured using a 30 x 30 mm square bar. The ring has an inside diameter of 870 mm. Calculate the following: 5.1.1 The mean diameter of the... show full transcript

Worked Solution & Example Answer:A brass ring must be manufactured using a 30 x 30 mm square bar - NSC Mechanical Technology Welding and Metalwork - Question 5 - 2023 - Paper 1

Step 1

5.1.1 The mean diameter of the ring

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Answer

To calculate the mean diameter of the ring, we utilize the formula:

extMeanDiameter=extInsideDiameter+extPlateThickness ext{Mean Diameter} = ext{Inside Diameter} + ext{Plate Thickness}

Here, the inside diameter is 870 mm, and assuming the plate thickness of the square bar is 30 mm, we have:

extMeanDiameter=870+30=900extmm ext{Mean Diameter} = 870 + 30 = 900 ext{ mm}

Thus, the mean diameter of the ring is 900 mm.

Step 2

5.1.2 The mean circumference of the ring

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Answer

The formula for calculating the mean circumference is:

extMeanCircumference=extπimesextMeanDiameter ext{Mean Circumference} = ext{π} imes ext{Mean Diameter}

Substituting the mean diameter obtained:

extMeanCircumference=extπimes900extmmextapproximately=2827.43extmm ext{Mean Circumference} = ext{π} imes 900 ext{ mm} \\ ext{approximately} = 2827.43 ext{ mm}

Rounding off to the nearest whole number, the mean circumference is 2827 mm.

Step 3

5.2.1 Square butt

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Answer

The fusion weld symbol for a square butt joint is represented as:

||

Step 4

5.2.2 V-groove

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Answer

The fusion weld symbol for a V-groove joint is represented as:

V

Step 5

5.2.3 U-butt

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Answer

The fusion weld symbol for a U-butt joint is represented as:

U

Step 6

5.2.4 J-butt

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Answer

The fusion weld symbol for a J-butt joint is represented as:

J

Step 7

5.2.5 Flare V

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Answer

The fusion weld symbol for a flare V joint is represented as:

\/

Step 8

5.3.1 Identify the type of joint.

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The type of joint shown in FIGURE 5.3 is a T-joint.

Step 9

5.3.2 Identify labels A–G.

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Answer

Based on FIGURE 5.3, the identification of labels is as follows:

  • A - weld all around
  • B - Site weld
  • C - Fillet weld
  • D - Tail
  • E - Pitch of weld
  • F - Length of weld
  • G - Size of weld

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