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Name and describe the FOUR tests used to distinguish between the different types of materials - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2019 - Paper 1

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Name and describe the FOUR tests used to distinguish between the different types of materials. Give the reason why the following heat-treatment processes are perfor... show full transcript

Worked Solution & Example Answer:Name and describe the FOUR tests used to distinguish between the different types of materials - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2019 - Paper 1

Step 1

Name and describe the FOUR tests used to distinguish between the different types of materials.

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Answer

  1. Bending Test: This test involves hitting the metal with a hammer to observe its ability to bend without breaking, providing insights into its ductility.

  2. Filing Test: In this test, a file is used to assess the material's composition based on the color and ease with which the file works on the material, indicating hardness and durability.

  3. Machining Test: This test employs a machine to remove material from the sample, allowing the evaluator to determine the ease of machining, which is influenced by the material's hardness and toughness.

  4. Sound Test: By dropping the sample on the floor, one can listen to the resulting sound. Metals produce different sounds based on their properties; high-pitched sounds may indicate hardness, while lower sounds might suggest a softer material.

  5. Spark Test: This test examines the shape and color of sparks produced when a material is ground. Different metals produce unique spark patterns, aiding in material identification.

Step 2

Tempering

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Answer

Tempering is applied after hardening to relieve the strains induced in the steel and to reduce its brittleness, making it more ductile and less prone to breaking under stress.

Step 3

Normalising

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Answer

Normalising is performed to relieve the internal stresses within the steel, ensuring a more uniform structure and improving overall mechanical properties.

Step 4

Hardening

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Answer

Hardening is conducted to produce extremely hard steel, which enhances its strength and wear resistance, allowing it to better withstand harsh conditions.

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