8.1 Name THREE effects of a lack of routine maintenance - NSC Mechanical Technology Welding and Metalwork - Question 8 - 2016 - Paper 1
Question 8
8.1 Name THREE effects of a lack of routine maintenance.
8.2 Name TWO subgroups of preventative maintenance.
8.3 Define the following properties of oils:
8.3.1 Po... show full transcript
Worked Solution & Example Answer:8.1 Name THREE effects of a lack of routine maintenance - NSC Mechanical Technology Welding and Metalwork - Question 8 - 2016 - Paper 1
Step 1
Name THREE effects of a lack of routine maintenance.
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Answer
Risk of injury or even death: Lack of maintenance can lead to equipment failure, posing safety hazards to operators.
Financial loss due to damages: Unmaintained equipment is more prone to breakdowns, resulting in costly repairs and losses.
Decrease the lifespan of equipment: Routine maintenance helps prolong the life of machinery, and neglecting it can lead to premature wear and tear.
Step 2
Name TWO subgroups of preventative maintenance.
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Answer
Planned/scheduled maintenance: This involves routine checks and service based on a predetermined schedule to prevent breakdowns.
Condition-based maintenance: This method involves monitoring the equipment's condition and performing maintenance only when necessary.
Step 3
Define the following properties of oils:
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8.3.1 Pour point: The lowest temperature at which a liquid remains pourable, indicating its flow characteristics in cold conditions.
8.3.2 Flashpoint: The lowest temperature at which the oil gives off vapor that can ignite, crucial for safety and handling.
Step 4
Why are belts on belt drives adjusted or replaced regularly?
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Answer
Belts are subject to wear and tear, which can lead to decreased efficiency. Regular adjustment ensures they maintain the correct tension, reducing the risk of slippage and prolonging their lifespan.
Step 5
Why is cutting fluid used on the cutting tool during the machining processes on a centre lathe?
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Cutting fluid is used to keep the cutting tool cool, prolonging its life by reducing overheating. It also helps to wash away swarf or shavings, ensuring a cleaner operation and better finish, ultimately increasing productivity.
Step 6
How are chain drives maintained?
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Chain drives are maintained by performing regular checks, including setting the tension, checking for wear and tear, cleaning the chain, and lubricating the parts to ensure smooth operation.