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3.1 Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2023 - Paper 1

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3.1 Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends. 3.2 State ONE property of metals that can be determined by EACH of th... show full transcript

Worked Solution & Example Answer:3.1 Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2023 - Paper 1

Step 1

Give ONE reason why the lengths of metals are normally marked or colour-coded at the ends.

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114 rated

Answer

Metal lengths are marked or colour-coded at the ends to identify the type of metal. This helps in determining the metal’s characteristics and appropriate applications.

Step 2

State ONE property of metals that can be determined by the Sound test.

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Answer

The sound test can determine the hardness of a metal, as different hardness levels produce different sound qualities when struck.

Step 3

State ONE property of metals that can be determined by the Bending test.

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Answer

The bending test can determine the ductility of metals, which measures how much a metal can deform before breaking.

Step 4

State ONE property of metals that can be determined by the Machining test.

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Answer

The machining test can determine the hardness of a metal, as harder metals will present more resistance during machining.

Step 5

Why is metal soaked in heat when performing heat-treatment processes?

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Answer

Metal is soaked in heat during heat-treatment processes to ensure uniform heat distribution throughout the metal, which helps in altering its properties and achieving a consistent grain structure.

Step 6

State TWO methods of conducting case hardening.

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Answer

Two methods of conducting case hardening are:

  1. Carburising
  2. Nitriding

Step 7

Explain how steel is annealed during heat-treatment processes.

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Answer

Steel is annealed by heating it slightly above the upper critical temperature (Ac3), soaking it for a specific period, and then slowly cooling it back to room temperature. This process relieves internal stresses and refines the grain structure.

Step 8

Name TWO quenching mediums that rapidly cool metal after heat-treatment processes.

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Answer

Two quenching mediums that rapidly cool metal are:

  1. Brine or Salt water
  2. Oil

Step 9

Which heat-treatment process follows the hardening process of a metal?

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Answer

The heat-treatment process that follows the hardening process of a metal is tempering.

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