3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials:
3.1.1 Cast steel
3.1.2 Mild steel
3.1.3 High-speed steel
3.2 FIGURE 3.2 shows the annealing process during heat treatment - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2021 - Paper 1
Question 3
3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials:
3.1.1 Cast steel
3.1.2 Mild steel
3.1.3 Hi... show full transcript
Worked Solution & Example Answer:3.1 Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials:
3.1.1 Cast steel
3.1.2 Mild steel
3.1.3 High-speed steel
3.2 FIGURE 3.2 shows the annealing process during heat treatment - NSC Mechanical Technology Welding and Metalwork - Question 3 - 2021 - Paper 1
Step 1
Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: Cast steel
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Answer
The filing process for cast steel is considered difficult due to its hard surface and brittle structure, which can result in rapid wear of the file.
Step 2
Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: Mild steel
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Answer
The filing process for mild steel is easy, as it has a softer composition that allows for effective filing without significant tool wear.
Step 3
Describe the filing process as easy or difficult when conducting a file test for hardness on the following materials: High-speed steel
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Answer
The filing process for high-speed steel is difficult because of its high hardness, which makes it resistant to filing and can strain the tools.
Step 4
Label components A–C.
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Answer
A – Grain growth.
B – Recrystallisation.
C – Recovery.
Step 5
Describe how a bending test is conducted to determine the properties in a test metal.
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Answer
To conduct a bending test, the test piece is placed around a mandrel or bar at a specific angle, then bent until a rupture occurs. Observations of the metal’s ductility are recorded after the bending process.
Step 6
State the purpose of case hardening on steel.
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Answer
The purpose of case hardening is to create a hard surface with a tough core, enhancing wear resistance while maintaining ductility.
Step 7
Name THREE types of quenching media that could be used to harden steel.
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