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Question 8
8.1 State TWO results of failure to conduct routine maintenance on belt drive systems. 8.2 Give TWO reasons why the viscosity of a cutting fluid must be low. 8.3 D... show full transcript
Step 1
Answer
Tear on the belt: A lack of regular maintenance can lead to wear and tear, causing damage to the belt, affecting the entire system's functionality.
Loss of valuable production time: Without maintenance, breakdowns can occur that lead to delays and inefficiencies in production.
Step 2
Answer
To allow it to flow easily: Low viscosity ensures that the cutting fluid can easily circulate and reach all areas of the cutting surface, providing necessary cooling and lubrication.
Prevent excessive load on pump: Lower viscosity reduces the resistance the fluid faces in the pump system, allowing for efficient operation and avoiding unnecessary strain on equipment.
Step 3
Answer
The flashpoint of a lubricant is defined as the lowest temperature at which the oil gives off a vapor that can ignite when exposed to an open flame. It is a critical property that indicates the safety and handling characteristics of the lubricant.
Step 4
Step 5
Answer
Transmit power in the torque convertor: The automatic transmission fluid is essential for transferring power from the engine to the wheels, enabling smooth motion.
Acts as a heat transfer medium: It also helps to dissipate heat generated during operation, playing a vital role in maintaining optimal temperature throughout the transmission system.
Step 6
Answer
Switch off and lock the machine: Ensure safety by turning off the power and locking the control to prevent accidental operation.
Release tension on the existing belt: Loosen the adjusting screw on the servo unit to relieve tension on the belt.
Remove the belt: Carefully detach the belt from the pulleys once the tension is released.
Install the new belt: Place the new belt around the correct pulley sequence, ensuring proper alignment and fit.
Re-tension the belt: Adjust the tension using the adjusting screw, ensuring it is tight enough to prevent slip but not so tight as to cause damage.
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