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Name any three of the lathe work-holding methods shown - Leaving Cert Engineering - Question 6 - 2011

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Name any three of the lathe work-holding methods shown. (i) State two reasons for using cutting fluids when machining. (ii) List one safety precaution to be observ... show full transcript

Worked Solution & Example Answer:Name any three of the lathe work-holding methods shown - Leaving Cert Engineering - Question 6 - 2011

Step 1

Name any three of the lathe work-holding methods shown.

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Answer

  1. Jaw self-centering chuck
  2. Fixed three-point steady
  3. Four-jaw independent chuck
  4. Face plate

Step 2

State two reasons for using cutting fluids when machining.

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Answer

  1. To improve surface finish by providing lubrication, which reduces friction between the tool and workpiece.
  2. To allow faster cutting speeds by dissipating heat generated during the machining process.

Step 3

List one safety precaution to be observed when using cutting fluids on the centre lathe.

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Answer

Change cutting fluid regularly to reduce rancidity and maintain effectiveness.

Step 4

Name the cutting-tool angles labelled A and B.

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Answer

A is the Rake angle. B is the Clearance angle.

Step 5

State the function of any one of the cutting-tool angles A and B.

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Answer

Rake angle: It aids in the removal of the chip being cut. Increasing the rake reduces the amount of power consumed in cutting and reduces the heat generated.

Step 6

Explain any three of the following Computer Numerical Control (CNC) machining terms:

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Answer

  1. CAD: Computer Aided Design is used for the creation of 2D or 3D drawings. It helps visualize design ideas and streamline the development process.
  2. Simulation: This involves running a simulated program for the CNC machine to detect errors without damaging the material being used.
  3. G Codes: These are commands that dictate the movement of the tool along specified coordinates during machining, ensuring precision in operations.

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