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Name the metals produced from any two of the furnaces below: Blast furnace, Cupola furnace, Electric arc furnace - Leaving Cert Engineering - Question 2(b) - 2013

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Question 2(b)

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Name the metals produced from any two of the furnaces below: Blast furnace, Cupola furnace, Electric arc furnace. With the aid of a suitable diagram, describe one o... show full transcript

Worked Solution & Example Answer:Name the metals produced from any two of the furnaces below: Blast furnace, Cupola furnace, Electric arc furnace - Leaving Cert Engineering - Question 2(b) - 2013

Step 1

Name the metals produced from any two of the furnaces below:

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Answer

  1. Blast Furnace: The metal produced from a blast furnace is Pig Iron.

  2. Cupola Furnace: The metal produced from a cupola furnace is Cast Iron.

Step 2

With the aid of a suitable diagram, describe one of the furnaces identified at 2(b)(i) above.

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Answer

Description of Blast Furnace

The blast furnace is used to produce iron from iron ore, with the following raw materials:

  • Iron Ore
  • Coke: Acts as a fuel and reducer.
  • Limestone: Acts as a flux to remove impurities.

Process Overview

  1. Charging: Iron ore, coke, and limestone are fed into the top of the furnace.
  2. Combustion: As the coke burns, carbon monoxide is generated, helping to reduce the iron ore.
  3. Slag Formation: Limestone combines with impurities to form slag that floats on top of the molten iron.
  4. Tapping: The molten iron is periodically tapped from the bottom, while slag is also periodically removed.

Blast Furnace Diagram

This process yields molten iron and slag, with the slag being a byproduct that can be utilized in various applications.

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