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Using sketches, describe the difference between a clearance fit and an interference fit in a shaft and hole assembly - Leaving Cert Engineering - Question 7 - 2014

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Using sketches, describe the difference between a clearance fit and an interference fit in a shaft and hole assembly. A hole is produced in a brass plate to the dim... show full transcript

Worked Solution & Example Answer:Using sketches, describe the difference between a clearance fit and an interference fit in a shaft and hole assembly - Leaving Cert Engineering - Question 7 - 2014

Step 1

Using sketches, describe the difference between a clearance fit and an interference fit in a shaft and hole assembly.

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Answer

Clearance Fit

A clearance fit occurs when the diameter of the shaft is smaller than the hole size. In this fit, there is always a gap between the two components, which allows for relative movement. The shaft can easily rotate inside the hole without any obstruction.

Sketch:

   Clearance between Hole and Shaft assembly
  --------------------------
  |          Hole          |
  |                        |
  |         -----          |
  |        |     |         |
  |        | Shaft|       |
  |         -----          |
  --------------------------

Interference Fit

An interference fit, on the other hand, occurs when the shaft's diameter is larger than the hole’s diameter. This results in no space between the two components, creating tight contact. The shaft cannot be inserted into the hole without force, leading to a strong mechanical connection.

Sketch:

   Interference between Hole and Shaft assembly
  --------------------------
  |          Hole          |
  |                        |
  |         -----          |
  |        |     |         |
  |      [| Shaft|        |
  |         -----          |
  --------------------------

Step 2

State the: (i) Nominal diameter of the hole;

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Answer

The nominal diameter of the hole is 43.00 mm.

Step 3

(ii) Smallest diameter of the hole;

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Answer

The smallest diameter of the hole is 42.95 mm.

Step 4

(iii) Largest diameter of the hole;

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Answer

The largest diameter of the hole is 43.05 mm.

Step 5

(iv) Tolerance of the hole.

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Answer

The tolerance of the hole is 0.10 mm.

Step 6

Name any three of the instruments shown and give one application of each instrument named.

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Answer

  • Feeler gauge - Used for checking the size of required gaps, such as in spark plugs.
  • Surface plate - Employed for accurate marking using a vernier height gauge.
  • Adjustable bevel - Utilized for checking angles when bending metal sheet.

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