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Outline the main processes used to manufacture the tungsten barrel of a dart, as shown. - Leaving Cert Engineering - Question j - 2015

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Outline the main processes used to manufacture the tungsten barrel of a dart, as shown.

Worked Solution & Example Answer:Outline the main processes used to manufacture the tungsten barrel of a dart, as shown. - Leaving Cert Engineering - Question j - 2015

Step 1

Taper turning

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Answer

The process begins with taper turning, which involves shaping the tungsten material to create a tapered barrel that fits comfortably in the hand and allows for better aerodynamics.

Step 2

Copy turning

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Answer

Next, copy turning is utilized to replicate the design of the barrel consistently, ensuring uniformity across all barrels produced.

Step 3

CNC machining

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Answer

CNC machining is then employed for precision cutting and shaping, allowing for intricate details to be incorporated into the barrel design.

Step 4

Knurling

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Answer

After that, knurling is performed to create a textured grip on the barrel, enhancing the user's ability to hold the dart securely.

Step 5

Grooving, drilling, and threading

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Answer

Finally, processes such as grooving, drilling, and threading are carried out for adding finishing touches, including any necessary holes or threads for attaching accessories.

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