Mechanical Testing (Destructive Testing) (Leaving Cert Engineering): Flashcards

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Fatigue Testing
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Definition of fatigue

Ability to resist failure under repeated loading

Key characteristic of fatigue failure

Unpredictable and can occur without warning

Load level when fatigue occurs

Below the material's ultimate strength

Type of testing method fatigue testing is

Destructive testing method

% of metal structural failures from fatigue

Approximately 80-90%

What specimens undergo in fatigue testing

Repeated loading cycles until failure occurs

Pattern of load application in fatigue tests

Cyclic pattern (loading and unloading)

Three key measurements in fatigue testing

Load level, number of cycles, failure mode

What engineers count in fatigue testing

Number of loading cycles before failure

When does fatigue testing stop?

Fracture or signs of failure appear

Duration fatigue testing can take

Hours to weeks, sometimes millions of cycles

What fatigue testing predicts

Component lifespan under real operating conditions

Design benefit of fatigue testing

Optimize design to resist fatigue failure

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