Metal Forming Processes (Junior Cert Engineering): Flashcards

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Cold Forming Processes
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Temperature for cold forming processes

Room temperature without heating

Pencil type for marking sheet metal

2H soft pencil

Straight snips use

Straight cuts and outside curves

Curved snips use

Inside curves and tight corners

Why never use snips to cut wire?

Damages the blades

Bench shears max mild steel plate thickness

Up to 3mm3\text{mm} thick

Mallets purpose in sheet metalwork

Bending & shaping without damaging metal surface

Sheet metal punches max thickness

Up to 1.5mm1.5\text{mm} thick

Beaded edges material allowance

3-6mm3\text{-}6\text{mm}

Wired edges material allowance

2.52.5 times wire diameter

Beaten metalwork common metals (school workshops)

Copper, aluminium, and brass

Pickling solution ratio

One part acid to ten parts water

Hollowing concentric circles spacing

12mm12\text{mm} apart

Planishing purpose

Removes marks & irregularities, work-hardens material

Twisting max square bar size

Up to 10mm10\text{mm}

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