Mechanical Testing (Destructive Testing) (Leaving Cert Engineering): Flashcards

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Mechanical Testing (Destructive Testing)
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Mechanical testing definition

Process of applying loads to materials until breaking point

Purpose of mechanical testing

Determine exact limits materials can withstand

Nature of mechanical testing (destructive/non-destructive)

Destructive - deliberately destroys material samples

Material strength from mechanical testing

How much force the material can handle

Failure patterns from mechanical testing

How and where the material breaks

Load limits from mechanical testing

Maximum stress before destruction occurs

X-ray testing purpose

Examine internal structure without initially destroying material

How X-ray testing reveals flaws

Radiation creates shadows on film showing internal defects

Aeronautical industry material challenge

Balance weight against strength

Factor of Safety definition

Designing components stronger than minimum requirements

Factor of Safety: component twice as strong

Factor of 2

Consequences of inappropriate material selection

Catastrophic failure, safety hazards, financial loss, loss of life

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