Fatigue Testing (Leaving Cert Engineering): Flashcards

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Fatigue Testing
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What is fatigue in materials?

Ability to resist failure under repeated loading

Key characteristic of fatigue failure

Unpredictable

Load level when fatigue occurs

Below the material's ultimate strength

What fatigue testing is

Destructive test simulating repeated loading conditions

% of metal structural failures due to fatigue

80-90%

Why fatigue failure is particularly dangerous

Can occur suddenly without visible warning signs

Example of fatigue in aircraft

Wings flex repeatedly during flight

Loading pattern used in fatigue testing

Cyclic pattern (loading and unloading)

What is 'load level' in fatigue testing?

Magnitude of force applied during each cycle

What is measured by 'number of cycles'?

How many loading cycles occur before failure

What is 'failure mode' in fatigue testing?

How and where the material eventually fails

Key benefit: predicting from fatigue testing

Component lifespan under real operating conditions

How fatigue testing helps design

Optimise component design to resist fatigue failure

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