Milling (Leaving Cert Engineering): Flashcards

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Overview of Milling
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Milling

Machining process that shapes metal & plastic components

Cross travel in milling

Horizontal movement across the workpiece

Long travel in milling

Longitudinal movement along the workpiece

Vertical travel function

Controls the depth of cut

Primary operation on vertical milling machines

Face milling

Turret milling machine feature

Can rotate & pivot machine head to different angles

How horizontal milling tool is mounted

On a horizontally mounted arbour (round steel bar)

Main operation on horizontal milling machines

Peripheral milling or slab milling

Number of cutting edges on end mills

4, 6, 8 or more cutting edges

Slot drills: edges & purpose

2 cutting edges; for milling internal slots

Angle cutters purpose

Creating chamfers along edges

Dovetail cutter purpose

Machining dovetail joints

Feed rate

The speed the cutting tool moves along/across workpiece

Roughing cycle characteristics

Uses high feed rates for majority of machining

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