Hot Forming Processes (Junior Cert Engineering): Quizzes

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Hot Forming Processes
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What is the key advantage of forgework over cutting metal from a block?

Grain structure follows the shape

Why are gas forges particularly suitable for school workshops?

They produce less smoke and dirt

What material is the anvil made from?

High carbon steel

Why should you never chisel on the hardened face of the anvil?

It can damage the anvil and tools

What is the bick on an anvil used for?

Forming curves and eyes

Which tongs are best for gripping thin materials?

Close mouth tongs

What does drawing down do to a metal bar?

Reduces area, increases length

How do you prevent 'piping' when creating a point?

Start blunt and work backwards

What is the formula for mean diameter?

Internal + External2\frac{\text{Internal + External}}{2}

What colour should steel be heated to for hardening?

Cherry red

What tempering colour is needed for cold chisels?

Dark straw (240°C)

How should metal be cooled during annealing?

Very slowly in sand or lime

What is the key difference between annealing and normalising?

The cooling rate used

How is the leg vice different from a regular bench vice?

Bolted to bench and floor

What is the melting point of tin/bismuth alloys used in school casting?

138°C

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