Overview of Precision Grinding (Leaving Cert Engineering): Flashcards

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Overview of Precision Grinding
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What is precision grinding used for?

Finishing technique that removes minute material amounts

Tool used in precision grinding

Grinding wheel with thousands of tiny abrasive particles

Typical grinding wheel RPM range

2000−50002000-5000 RPM

Table motion in surface grinding

Reciprocating motion (back-and-forth movement)

Swarf definition

Tiny metal particles ground away during grinding

Two components of grinding wheel

Abrasive particles and bonding material

Six grinding wheel classification elements

Abrasive type, grain size, grade, structure, bond type, wheel size

Aluminium oxide (A) abrasive use

General-purpose grinding of steel and ferrous materials

Silicon carbide (C) abrasive use

Grinding non-ferrous materials like aluminium and brass

Diamond (D) abrasive characteristic

Hardest abrasive, for very hard materials/fine finishes

Cubic boron nitride (CBN) use

Grinding hardened steels and superalloys

What does grain size determine?

Surface finish quality (coarse=rough, fine=smooth)

Structure in grinding wheel

Spacing between abrasive particles

Grade in grinding wheel

How strongly bonding material holds abrasive particles

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