Wheel Balancing (Leaving Cert Engineering): Flashcards

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Wheel Balancing
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Definition of precision grinding

Machining process achieving extremely accurate dimensions & superior finish

Purpose of wheel balancing

Eliminate vibration from improperly weighted grinding wheel

Equipment grinding wheel is mounted on for balancing

Arbour

Purpose of knife edge wheels in balancing

Reduce friction, allowing wheel to move freely

What is positioned on wheel face during balancing

Small weights

When wheel balancing process is complete

When wheel spins freely without vibration

Machine components damaged by vibration

Spindle, bearings, and precision components

Effect of unbalanced wheel on wheel longevity

Uneven wear and may break apart at high speeds

Effect of vibration on workpiece quality

Poor surface finish and dimensional inaccuracies

Safety risk from excessive vibration

Wheel failure creating dangerous flying debris

Effect of increasing speed on wheel imbalance

Existing imbalance becomes magnified

Typical tolerance level in precision grinding

Within micrometres

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