Wastage (AQA GCSE Design and Technology): Flashcards

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Polymer wastage processes
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Wastage definition

Shaping polymers by removing material via cutting/abrading

Coping saw primary use

Creating curved cuts and complex shapes

Abrafile greatest advantage

Can cut in any direction

Scroll saw blade action type

Reciprocating (back and forth)

Band saw cutting risk

Heat generation can melt plastic materials

Laser cutting key benefit

Hands-free operation and extremely accurate cuts

Hole saw size range

19-75 mm

Countersink drill bit angle

90°

Twist drill cutting action

'Wedge' cutting action

Rough cut file purpose

Initial shaping and coarse material removal

Cross filing technique

Works diagonally to remove larger amounts of material

Draw filing technique

Works along length for finishing and smoother surfaces

CNC router main advantage

Automated, very precise cuts with consistent accuracy

Hot wire cutting temperature

Approximately 200°C

Expanded polystyrene cutting safety

Fume extraction mandatory to remove harmful vapours

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