Commercial processes (AQA GCSE Design and Technology): Quizzes

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Commercial processes for polymers
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What key property makes thermoplastics suitable for commercial processing?

They can be repeatedly heated & reshaped

Which two processes are the main commercial methods for processing polymers?

Injection molding & extrusion

Which of these is NOT listed as a popular polymer used in commercial processes?

Polyvinyl chloride (PVC)

What is injection molding particularly valuable for?

Mass production with repeatable accuracy

What component feeds polymer granules into the injection molding machine during Stage 1?

Hopper

What moves polymer granules forward along the heated barrel in Stage 1 of injection molding?

Archimedes screw

During Stage 2 of injection molding, what role does the Archimedes screw perform?

Acts as a plunger to push molten polymer

What helps cool the polymer quickly during Stage 3 of injection molding?

Water channels around the mold

What pushes the finished product out of the mold during Stage 3?

Ejector pins

How does extrusion differ from injection molding in terms of output?

Creates continuous lengths not items

What is a mandrel used for in the extrusion process?

Creating hollow products like pipes

What benefit does a mandrel provide when creating hollow sections?

Ensures uniform wall thickness

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