Introduction to Welding (Leaving Cert Engineering): Flashcards

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Introduction to Welding
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Definition of welding

Permanently joins metals by melting and fusing them at molecular level

Filler metal purpose

Additional metal added to strengthen the weld joint

Arc burn

Defect from arc striking base metal outside weld area

Base metal

Original metal pieces being joined together

Heat-affected zone (HAZ)

Area around weld that heats enough to change properties but doesn't melt

Cover pass

Final weld pass creating the finished surface

DCEP stands for

Direct Current Electrode Positive (reverse polarity)

DCEN stands for

Direct Current Electrode Negative (straight polarity)

Spot welding metal thickness range

0.5 to 3 mm

Five types of weld joints

Corner, edge, lap, tee, and butt joints

Strongest weld joint type

Butt joint

Corner joint shape

L-shape where two pieces meet perpendicularly at edges

Tee joint configuration

T-shape where edge meets surface at right angle

Reference line in welding symbols

Horizontal line foundation showing weld specifications

Weld-all-around symbol

Circle at junction indicating weld around entire joint

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