Resistance Seam Welding (Leaving Cert Engineering): Flashcards

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Resistance Seam Welding
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What is resistance welding?

Metal joining process creating heat through electrical resistance

Two main types of resistance welding

Spot welding and seam welding

What spot welding creates

Individual weld points

What seam welding produces

Continuous weld lines

Electrode type in seam welding

Wheel electrodes (rotating copper wheels)

Current type in seam welding

Pulsing current

How continuous seam forms

Overlapping spot welds

Key advantage of resistance welding

No flux or filler metals needed

Seam welding application: containers

Steel containers, tins, cans, drums

Seam welding application: vessels

Pressure vessels (leak-tight seams)

Power control: step-down transformer function

Transform high voltage to lower, safer levels

Power control: rectifier function

Convert AC to DC current

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