Electro Slag Welding (Leaving Cert Engineering): Quizzes

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Electro Slag Welding
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What type of material is electro slag welding specifically designed to join?

Thick steel plates

What is the key difference between electro slag welding and MIG welding?

Enclosed vs open weld pool

What component is positioned along the sides of the gap to contain the weld pool?

Copper shoes

What is placed at the bottom of the gap to help create the weld cavity?

Starting plate

What dual purpose do the consumable electrodes serve in this process?

Provide filler & generate heat

What forms on top of the molten metal to protect it from atmospheric contamination?

Molten slag pool

Why are the copper shoes water-cooled during the welding process?

To prevent them from melting

What would happen if the copper shoes were not adequately cooled?

Cavity collapse & metal spillage

Which industry is the primary user of electro slag welding?

Shipbuilding

What thickness of steel plates do ships typically require to be joined?

Often 25mm or more

What is the critical limitation of the electro slag welding process?

Can only weld in vertical direction

Why must electro slag welding be performed in the vertical direction only?

Gravity maintains slag pool position

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