Resistance Spot Welding (Leaving Cert Engineering): Quizzes

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Resistance Spot Welding
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What causes heat generation in resistance welding?

Current encountering resistance

Why are copper electrodes used in spot welding?

Excellent conductivity & heat dissipation

Which materials are NOT required in resistance spot welding?

Flux, filler rods, or shielding gases

How quickly does the spot welding process typically occur?

Fractions of a second

What is the primary automotive application of spot welding?

Joining steel body panels

How does seam welding differ from spot welding?

Creates continuous welds vs. spots

What type of electrodes does seam welding use?

Rotating wheel electrodes

What applications suit seam welding best?

Leak-tight joints like fuel tanks

Why is standard mains electricity (230V AC) unsuitable for resistance welding?

High voltage hazard & insufficient current

What equipment converts mains power for welding?

Step-down transformers & rectifiers

What current levels are typical in resistance welding?

Thousands of amperes

How many spot welds can modern automotive bodies contain?

Over 5,000 individual weld points

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