Commercial processes (AQA GCSE Design and Technology): Flashcards

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Commercial processes
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Commercial processes definition

Manufacturing methods to shape & form metals

Milling process definition

Machining using rotating cutters to remove material

Milling machine axes of movement

Three different directions (axes)

CNC milling accuracy vs manual

Much more precise measurements & repeated cuts

CNC quality consistency benefit

Every part produced is identical

CNC milling operation hours

24 hours a day, 7 days a week

Casting process definition

Metal heated to molten, poured in mould, cools to shape

Two main types of casting

Die casting and sand casting

Die casting typical product size

Smaller metal products and components

Die casting pressure method

Molten metal forced in under high pressure

Die casting surface finish quality

High-quality surface finish

Sand casting typical product size

Larger metal objects (vices, clamps, engine blocks)

Sand casting mould reusability

Moulds must be remade for each individual casting

Die casting best production volume

High volume production runs

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