Deforming and reforming (AQA GCSE Design and Technology): Flashcards

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Deforming and reforming
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What is deforming & reforming metals?

Altering metal shape while in solid state

Beaten metal work

Using mallets & hammers to gradually shape metal

Hollowing in beaten metalwork

Stretches copper into bowl shape using bossing mallet

Planishing purpose

Smooths imperfections from hollowing for refined finish

Sinking process

Stretches metal & creates defined edge

Raising effect on metal

Creates tall sides without thinning, edge thickens

Forging process

Heating metal until soft, then shaping by hammering

Drop forging components

Stationary die & dropping hammer

Small scale sheet metal tools

Folding bars or vice

Tube bending key advantage

Prevents buckling/collapse, maintains structural integrity

Stamping/press forming type

Cold forming technique

Extrusion process

Forcing metal billet through shaped die opening

Die in extrusion

Shaped opening determining final cross-section

Billet in extrusion

Piece of metal being formed

Stamping application

Car body panels & complex curved components

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