Surface treatments and finishes (AQA GCSE Design and Technology): Flashcards

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Surface treatments and finishes
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Two main purposes of surface treatments on metals

Protecting metal from corrosion & improving appearance

Material used in dip coating

Thick polymer materials (e.g., PVC)

How dip coating prevents corrosion

Blocks air & moisture from metal surface

Temperature metal is heated to for dip coating

230°C

Common uses of dip coating

Tool handles & fridge shelves

Metal used to coat steel in galvanising

Zinc

Why zinc protects steel in galvanising

Zinc oxidises faster than steel (sacrificial protection)

Lifespan of galvanised steel products

50 to 100 years

Finish quality of powder coating vs traditional paint

Much harder, more durable & smooth high-gloss finish

Surface preparation method for powder coating

Sandblasting

Principle used in powder coating application

Electrostatic (metal negative, powder positive)

How powder coating is cured after application

Heat melts powder particles together in oven

Type of finish provided by metal lacquer

Clear protective finish

Process used in electroplating & anodising

Electrolysis (electrical process)

Finish created by hot blacking process

Thin dark black iron oxide finish

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