Wastage (AQA GCSE Design and Technology): Flashcards

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Wastage in metalworking
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Wastage definition

Process that removes unwanted/unusable materials in manufacturing

Swarf definition

Fine debris created by machining or cutting operations

Most common metal cutting saw

Hacksaw

Tin snips function

Uses shearing action to cut thin sheet metal

HSS twist drills purpose

Drilling into metals

Countersink drill angle

90 degrees

Metal lathe function

Removes material from rotating workpieces

Three-jaw chuck purpose

Securely holds workpiece during rotation

Chuck guard purpose

Prevents swarf being thrown at operator

File material

High-carbon steel

Rough cut file use

Coarse work and softer metals

Cross filing technique

Filing diagonally to remove more material

Draw filing technique

Filing along length for smooth finish

Higher grit number means

Smaller particles and finer, smoother finish

Wet abrasives advantages

Lubricates, washes waste, prevents clogging

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