Metal Ore Concentration (Leaving Cert Engineering): Flashcards

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Pyrometallurgy
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Pyrometallurgy definition

Extractive metallurgy using high-temp processes to extract valuable metals from ores

Gangue in metallurgy

Unwanted materials separated from metals during extraction

Typical temp range for pyrometallurgy

500−2000°C500-2000°C

Autogenous process definition

Process where exothermic reactions sustain the temperature

Calcining

Thermal decomposition of material by heating, driving off volatiles

Roasting in pyrometallurgy

Thermal gas-solid reactions; commonly oxidation of metal sulfide ores

Dead roasting

Complete oxidation of sulfide with excess oxygen

Smelting

Thermal reactions where at least one product becomes molten

Reducing agents used in smelting

Coke or charcoal (carbon sources)

Refining in pyrometallurgy

Removes impurities from materials through thermal processes

Four main pyrometallurgical processes (mnemonic CRSR)

Calcining, Roasting, Smelting, Refining

Common metals processed by pyrometallurgy

Iron, copper, zinc, chromium, tin, manganese

Why are pyrometallurgical reactions faster?

High temperatures dramatically accelerate chemical reactions

Product of roasting metal sulfide ores

Metal oxide and SO2SO_2 gas

Purpose of flux materials in smelting

Help separate impurities into slag

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